Chicken Manure Processing Machine | How to Make Organic Fertilizer

The organic matter content of chicken manure is about 25.5%, crude protein is about 18.7%, carbohydrate is about 11%, nitrogen is about 1.63%, phosphorus is about 1.54% and potassium is about 0.85%. The chook dung of nitrogen, phosphorus and potassium content is equivalent to 4.5-7.7 times the three elements content of cow dung. What’s more, the chook manure not only has a high protein content, but has a relatively complete composition of amino acids in the protein content. Therefore, the chicken feces are good materials to produce organic fertilizer. But how to correctly make the chook waste into organic fertilizer is facing problem for chicken property owners and investors. Aimed at these problems, our factory designs a series of chicken manure processing equipment to meet your requirements.

Sophia

Senior Plant Design Engineer

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Can I Use the Chicken Dung without Composting for Crops and Plants?

Causing the roots of crops and plants to burn out or even die

The untreated chicken waste begins to ferment when the soil gets the appropriate temperature and humidity. The heat generated of untreated chicken feces by fermentation will burn seedlings, rotten roots and even cause plants death. Moreover, once the roots are burned and death, it will affect the accumulation and fruiting of nutrients in crops and plants in the next year.

Lead to excessive heavy metals in agricultural productions

The fresh chook dung involves lots of heavy metals, including copper, mercury, chromium, cadmium, arsenic and more hormone residues. The heavy metals content of chicken feces not only pollutes the groundwater and soil, but causes the food safety problems for agricultural products.

Breed root-knot nematodes to endanger the growth of crops

Chicken dung is a camp and hotbed of root-knot nematodes. In general, 1000 grams of root-knot nematodes will carry 100 root knot nematode eggs. Meanwhile, the nematode eggs of chicken manure are very easily hatched and multiplied, which means there maybe tens of thousands of them overnight. Moreover, the nematodes are extremely sensitive to chemical pesticide, as an example, the nematodes will quickly escape to the depth of 0.5-1.5 meters underground after spraying insecticides.

Bio-organic fertilizer pellets enhance the stress resistance.

Bio-organic fertilizer pellets has a repressive effect on the propagation of pathogenic bacteria. At the same time, it can enhance the stress resistance of crops to reduce the occurrence of pests and diseases.

Top 3 Types of Compost Turner for Your Chicken Farms

Using our chicken manure processing equipment for fermenting not only makes the chicken dung fully contact with air to ferment the chook litter completely, but also creates good fermentation conditions to shorten the composting period of chook dung. There are two kinds of composting machines with different fermentation methods.

Groove Type Composting Equipment for Chicken Dung Management

The machine adopts a groove type fermentation way, that is, the fermentation grooves are built before chook feces composting. This fermentation method is often used in chicken dung fertilizer making plants in large-area of composting workplaces. There are three composting machines to choose. The chain plate composting machine for chicken waste disposal employs chain-plate transmission and rolling support plate structure, which is more power and energy conservation than other compost turners. When you want a chicken waste composting machine with energy conservation, this machine is your best choice. What’s more, chicken dung compost turner groove type has the double-groove type and half-groove type to meet your different needs. While you require a large-capacity composting machine, the wheel type compost turner for chook litter management can satisfy your needs. This machine can ferment the 720m³chicken dung within one hour.

Chook Feces Windrow Compost Turner

Compared with the chicken manure groove type composting machine, this machine is more convenient and flexible in composting chicken litter. We can offer two types of chook poo windrow composting machine. The chook manure movable compost turner adopts the four-wheel walking design, which can move forward, backward and turn around. It can turn, loose and move the chicken manure by the rotary knifes equipped with this machine. What’s more, this machine is an economical one among the composting machines produced by our factory, suitable for investors with limited budgets. The chook litter compost turner crawler type not only adopts a fully hydraulic operating system, but uses a tie-rod steering wheel instead of a hydraulic directional type. In other words, this machine is more convenient for workers and easy to operate. In addition, the crawler type composting machine for chicken dung management is equipped with a front hydraulic push plate, which eliminates the need for workers to pile the chook waste into piles. By using this machine, it both can save the expenditure of hiring labors and shorten the time of piling the chicken dung into windrow shapes.

How to Recycle and Ferment the Chicken Manure?

You should make the C/N ratio and moisture of chicken poo reach the composting standards of chicken manure. The effect of composted chook dung is affected by the C/N ration and moisture content. The most proper C/N ratio for chook waste is 20:1 or 35:1, which can make microorganisms grow better. At the same time, the water content of chook litter about 55-60% is most appropriate for composting. When the C/N ratio and moisture content of chicken feces are not suitable for composting, you can add the straw, corn stalk, rice hull, bedding and soybean stem into chicken dung in proportion (the ratio of chicken manure to auxiliary materials is 3:1).

To pile chook feces and auxiliary materials together. However, different fermentation composting machines have diverse stacking ways. The chicken manure composting machine adopts windrow fermentation method and groove composting process. When using the groove fermentation method, the chicken waste should be piled into the fermentation grooves. On the contrary, the use of windrow compost turner machine requires to pile the chook dung into windrow shapes. You can select the best fermentation method and the most appropriate composting machine in accordance with the volume of chicken litter and the area of composting site.

After the chook waste is piled up, it is the best time to compost the chicken manure. When the temperature of composted chook feces reaches 65℃, you can turn the chicken dung pile 2-3 times day. After one week, the frequency of turning chook manure should be reduced to once every 2-3 days. When the temperature and the volume of chicken litter no long decrease, meanwhile, the odor of chook feces presents an earthy fragrance, the chicken dung is fermented completely. With the help of our compost turner, you can finish the chook manure composting within 15-30days.

Solutions for Producing the Powdery Chicken Dung Organic Fertilizer

The chook feces powder organic fertilizer requires less chicken manure processing equipment compared with the granules chicken litter organic fertilizer.

Dewatering

In order to meet the composting standards, it is necessary to reduce the moisture content of fresh chook waste by using our dewatering machine. The solid-liquid separator machine is your best choice for chook poo with high water content.

Composting

The composting make the chook litter with harmful bacteria into available chicken manure. For a chicken waste powder fertilizer making plants, the movable composting machine and the groove type compost turner is the best choice.

Crushing

With the help of crushing machine, the composted chicken litter fertilizer can be grinded into finer powdery organic fertilizer. There are new type vertical crushing machine and semi-wet materials pulverizing machine to choose for your chicken dung production.

How to Make the Chicken Dung into Organic Fertilizer Granules by Using Our Processing Machine?

The chook litter granular organic fertilizer is another production form of chicken feces organic fertilizer. However, the fertility of chicken waste organic fertilizer is higher than that of the chook poo powdery organic fertilizer. Many organic fertilizer manufacturing plants use these processes to treat large amounts of chicken dung. The first three steps of chicken litter powdery organic fertilizer and chook manure granular organic fertilizer are the same.

Mixing

For improve the fertility of organic fertilizer pellets, you can add the microbial inoculum or adhesive in the crushed chicken litter organic fertilizer. When using our mixing machine, it can mix the chook manure powder organic fertilizer with ingredients evenly. Our factory can provide the horizontal mixer, single (double) shaft mixing machine and disc mixer.

Granulating

The granulating is the key step of making chicken dung granular organic fertilizer. When using our granulating equipment, it can make the mixed chicken dung powder fertilizer into organic fertilizer pellets. There are new type organic fertilizer granulating machine, rotary drum pelleting machine and disc granulator for your choice.

Drying and Cooling

The finished chicken manure organic fertilizer pellets will maintain a certain high temperature and moisture content. For the sake of granules in good conditions during transportation and storage, you should use the drying machine and cooling machine to remove the temperature and water content.

Screening

How to pick unqualified chicken manure organic fertilizer granules from many finished pellets? With the help of our screening machine, it not only can screen out the pellets of different sizes quickly, but also save the manpower costs. In addition, our screening machine is equipped with three discharge holes, which means that it can screen the finished chicken feces organic fertilizer pellets into three grades.

Packing

The packing is the last procedure of making chicken waste organic fertilizer pellets. Are you still hiring many workers to weigh, bag and seal the finished chicken feces organic fertilizer granules? The full-automatic bagging machine produced by our factory. It can help you automatically finish a series of steps for bagging finished chicken litter organic fertilizer granules.

About the Price of Our Chicken Manure Processing Equipment made by Our Factory

To be honest, the price of our chicken manure processing equipment is the factory price. This means that there are no agents to make a profit during the process of selling. In addition, the price is related to the capacity and specification of chicken waste processing machine. Therefore, before purchasing our machine, you need to provide the amount of chicken dung that requires to be processed or the number of chickens in your chicken farms. While you don’t know how to choose the most suitable chook litter processing machine, we also require to know your requirements for the production forms of chicken poo organic fertilizer, the workplaces areas and budgets. We can recommend the most appropriate machine by your basic information you provided.